Box Challenge – Finished!

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2013-04-19 23.20.46 Despite the fact I long missed the deadline of the original challenge, I continued to push forward on getting the box complete.  Now that the weather is warm(er) I am getting out in the shop more.  While my main focus in the shop is the hand tool cabinet, and Erick turning pens, I didn’t forget about the box.

2013-03-10 20.54.31In my last post I mentioned that the box was almost completed, that I had an idea to cover the hole left from the wood worm screw from when i used the lathe to make a domed top.  What I came up with is a sort of medallion made from a small piece of walnut with my initial “M” on it.  I don’t really have any carving tools.  I ended up using my trim router with a V groove bit and free handing the M over layout lines I drew on the work piece.  I then simply used my bench chisels to straighten out the lines of the M.  I then attached to the bottom of the top, resulting in no more ugly hole!

2013-04-19 23.21.12About a month ago I put a couple coats of boiled linseed oil on the box, and I let it set.  Since we were getting days consistently over 50 the boiled linseed oil slowly cured.  From that point I started wiping on shellac.  I believe I put on 5 or 6 coats of shellacs, till I got the look I was going for.

Now that the finish is on and done, I am really glad I paid close attention to the grain of the wood.  Where the grain continuing around the entire perimeter of the box wasn’t real noticeable, with the finish, it really pops out.  The effect really cool.

2013-04-19 23.21.30As with any good challenge, I learned a lot on this, and strengthened many skills.  While my dovetails still have room for improvement, I feel I now have the confidence to use them in more projects.  Also worked on my hand plane skills when I raised the panel on the bottom .

Looking forward to the next challenge project.  Maybe I will even finish that one on time!  Thank you to Roger for hosting the challenge, and thank you to

More thoughts on the power vs. hand tool debate

Published on by Mike  (2 Comments)

2013-04-19 22.45.53_enhancedThe heated debate from a few weeks ago seems to have settled down, but the discussion continues, I think for the good.  I have been reading through the various blog posts and tweets on this subject, and have found it thought provoking.

One of the blogs I read described how there is a tendency to use power tools to mass produce projects, thus reducing their uniqueness and the artistic value is lost.  (Noting that dollar value is lost as well)  It isn’t that big of a stretch to realize that we as woodworkers can and do get trapped in that same mindset when working our own projects, thus losing the “woodcraft” or artistic value within our projects.  To be honest, I don’t think I can disagree with this.  Why?  Sometimes we as woodworkers focus on getting to the next step of the project as quick as possible rather then putting our heart and soul into the project as a whole.  I think part of what makes a project woodcraft is allowing the flow of the project to come together organically rather than systematically.

The big question is, does this change my view point in my last post on this subject?  I did have to think about this for awhile, but I do still feel the same way.  I believe that this organic flow can be achieved using power tools, hand tools, or a combination of both.

Where I also did some thinking is what it takes to achieve woodcraft.  Don’t get me wrong, organic flow of the project is a significant part of it, but its not everything.   Its also taking the medium we are presented with, understanding its properties, imperfections and other qualities that makes it unique, then using the mind’s eye to work it into an art piece.

Admittedly, I do believe using hand tools does make it easier to bring us closer to the work piece leading to a better understanding the wood’s properties.  For me, when I started using hand tools, I did start looking at my projects in a different light, and in fact I feel that using hand tools has made me a better woodworker in general.

So how is all this possible using power tools.  The obvious answer is start out with power tools for doing the tough work, the finish up using hand tools.  That is one way, but I don’t think that is the only way.  I think as long as a woodworker stays out of the batching out mass produced parts mindset it is very feasible to complete an artistic project.  Ultimately, I think it goes back to allowing the project to flow organically as well as using the minds eye to determine what tool is used.

A few shop and blog updates

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2012-09-03 20.37.16So, the good news is, it has finally started warming up outside.  Last weekend I bought wood for the tool cabinet, and milled and sized it for the two door boxes and completed the joinery for it.  I bought the plywood for the backs (1/2″ Baltic Birch Ply), and then started cutting the grooves for the plywood.  Unfortunately, as switched from the short to long pieces I hit the release on the fence, and didn’t discover it till the cuts were complete.  I didn’t release enough for it to be completely loose, but enough to move it as I held the board against the fence.  So each piece has the groove in a different spot.  Therefore, those boards will now be re-purposed to other parts of the cabinet, so the wood will not got waste.  However, as I don’t have enough full length boards to get 4 36″ long pieces out of it, I am going to have to make another trip to Muterspaw Lumber next weekend to get more wood.  I still haven’t decided what I am going to do for the drawer fronts, I just know I want them to stand out some how.  Hopefully next weekend I can make an actual update about real progress on the cabinet!

Another shop update is that you may not just see me working in the shop.  My step son has taken up pen turning, so you may see him working on the cam from time to time too! Perhaps someday I can get him to contribute on to the blog too…….  Okay, I wont push my luck on that one! 🙂

2012-09-10 18.34.04Finally, if you are following along my blog, I have talked about the dedicated shop computer I have set up.  The computer is old.  The wireless card built into it didn’t support “N” which limited its range.  Well, I finally gave in and bought a new USB wifi network card.  The good news is, it seems to have worked!  I ran the stream for 3 and half hours without interruption!  So when I tweet out that the cam is up, it really will be!!  🙂

As for the blog, no major site updates to speak of.  I did however make a Facebook page for the blog.  You can visit it at https://www.facebook.com/Sawdustnewbie.  For all you Facebook fans, this gives you another option to follow my blog.

Also, I think it is worth noting, that the blog did recently hit a milestone.  The site reached 5000 views!  Traffic to the blog has steadily been increasing.  Thank you all for taking the time to visit my blog, and hopefully soon the blog will reach 10,000 views!

New Table Saw Fence – Part 5 – New Wings

Published on by Mike  (Leave a comment)

Original Posted on November 3rd, 2010

new_wingsAfter a couple months of usage, the new fence is worked out great! One issue I noticed immediately was that the old stamped steel wings were no longer stable after removing some of the bolts to make the new fence fit. Plus with the longer rails, I felt like I was missing out on additional work area. So to the solve that problem I made two new wings. The left wing is roughly the same size as the old wing, while the right wing takes full advantage of the new rails.

wing_bottomConstruction was very straight forward. Looking at the bottom, while fuzzy, should give an idea of how it is constructed. The bulk of each wing is two pieces of 3/4″ mdf laminated together to make a surface that was 1 1/2″ thick. Notice all the screws on the bottom. Before any glue touched the MDF, I predrilled and prescrewed each screw to make the pieces lined up properly, and to make sure that the top piece didn’t lift away from the bottom during glue-up. After glue-up came the edge banding. The edge banding serves two purposes here. First it makes a clean looking edge. Second, and much more importantly, it provides the structure to bolt the wings to the saw and rails. I intentionally made the edge banding wider than 1.5″ and initially attached them proud of the top surface. I only attached two bands at a time using glue and nails. Once each of the bands were attached and the glue was dry, I flushed them up with the router using a flush trim bit. After completing the edge banding, I covered the top of each wing with a sheet of Formica, using contact glue and a j-roller.

Finally came time for installation, and this was actually the most time consuming part of the project. After getting a wing lined up as close as possible, I would mark the two outer bolt holes. I then drilled the through hole. If you look in the picture around the edge you will see large holes in the bottom. These were drilled using a forstner bit, and then using a chisel and hammer, made a flat surface for the nut & washer to bite into. After cutting each of these (8 in all) a lot of time was spent with lining up with wings. This included widening the through holes with a rasp, tightening and loosening bolts, and finally some brute force with the rubber mallet. After finally getting everything even, I did a final check to make sure all the bolts were good and tight.

Update 3/6/2013 – I have been using the setup for not quite 2.5 years now.  The wings have worked out fairly well, and do occasionally need readjustment.  The fence has been great!  I do try to keep the guides as clean as possible and well waxed.  The fence still glides as smooth as the day I installed it.  There was a point about a year ago that I thought I was going to have to replace the saw.  Luckily the issue was repairable, and the saw is still useable.  However, if I had to replace the saw, most likely that fence would have been put on the replacement saw.

A great time in the shop…..

Published on by Mike  (Leave a comment)

2013-04-04 21.35.02  Woodworking is often an activity of solidarity.  However, that does not mean we as woodworkers want to be alone in our shops.  In fact, I love it when I have a guest in the shop, not just to show off what I am working, but perhaps to also have them try something new as well.  The best times are when one of the kids spend time in the shop with me.

Go back a few weeks ago, my step son happened to glance through a copy of the Penn State Industrial catalog.  Being the typical teenaged male, he has a fascination with guns, and he found a pen kit that is made from a bullet shell.  He asked me to make him one of those pens.  I turned it around on him and told him HE could make one himself.  With the help of a friend (Thank you Jerry!) I started procuring everything I needed to turn a pen.

After I got everything needed I made a few test pens on my own, as I have not yet turned one myself!  Finally during his spring break as he was feeling a bit board I called him out to the shop.  This isn’t the first time he has been in the shop as he has helped me in the past, including operating a few of the machines in the shop. This, however, would be the first time he turned something.

Once I got him out there, I had him pick out a blank, and stepped him through the process of prepping the blank.  During the process, he was indifferent to it (okay, down right bored, lol), as most of these operations he has done many times before until we finally we get the blanks on the lathe.  After a thorough safety discussion, I have him start slowly start turning.  He starts taking very light passes, and over the next few minutes the square blanks start becoming smooth cylinders.  This is when he starts getting very excited about his progress!  He progresses from turning to sanding, and finally to the finish.  What really made him excited was that the final assembly was fairly quick and easy, and in the same evening he would complete an entire pen!  His excitement that he made his own pen was uncontainable!

2013-04-03 20.15.48The next evening, after showing off his first pen to everyone he could, he had a few orders to make some more pens.  So we started out at Woodcraft where he picked out several more blanks and a couple more pen kits to match the orders for pens he received.  This evening, I set him a bit more free on the lathe, standing by if he had any questions, or if I need to show him a better way to accomplish something.  It really was an awesome feeling watching him take what I showed him the previous evening and build on it.  He started experimenting with the tool, getting a better feel for what it is capable of doing, even to the point where he could tell the tool was ready to be resharpened.  The result of this was he turned two more very well done pens, that he was very proud to deliver to their intended recipients that same evening.

I am really looking forward to getting to spend more time with him in the shop!  I know I will cherish every minute he is out there with me!